Architecture

System Overview

Based on the visualization of workshop manufacturing data and asset management system, real-time collection, reporting, and charting of detailed manufacturing data and processes in the workshop are achieved. In response to the characteristics of discrete processing industries, MDC provides more specialized analysis and processing in data mining for data collection.

Customized data processing and rich graphical report display functions cover various aspects of workshop applications, and statistics and analysis of key data related to equipment and production, such as startup rate, spindle operation rate, spindle load rate, NC operation rate, failure rate, equipment comprehensive utilization rate (OEE), equipment productivity, component qualification rate, quality percentage, and so on.

On this basis, accumulate the problems and solutions that arise in the daily work of the enterprise, so that the enterprise can discover the direction and methods of technological innovation. Implement advanced management concepts such as point inspection system, and establish the decision-making, innovation, and other activities of enterprises on data from the grassroots level.

Data acquisition+asset management provides strong support for efficient production in enterprises and empowers asset management.

System Function Points

Introduction to System Branches

MDC：

Realize real-time monitoring of machine tool operation, such as monitoring the status of machine on/off, processing, maintenance, etc. Real time understanding of the actual status of the machine tool, facilitating production planning arrangements; Simultaneously obtaining machine tool processing and fault information, providing convenience for machine tool maintenance.

The use of equipment data can provide intelligent decision-making basis for production management, and provide data basis for workshops to arrange production reasonably and improve production efficiency.

It can monitor the tool life, achieve life warning, change tools in advance, and avoid unnecessary losses.

Remote monitoring and collection of equipment status, achieving statistics, analysis, evaluation, automatic calculation of CNC equipment utilization efficiency, displaying statistical charts in rich forms, generating reports, and providing the results to relevant departments or systems for use, improving production efficiency and reducing production costs.

Function description points: device data collection method and content, real-time display of device data collection, collection of device comprehensive operational efficiency, electronic map, data statistical analysis (display of multiple dimensions), data collection characteristics, system integration (integration of MDC system and MES system)

EAM：

Quantify equipment asset management through the EAM management system and standardize its workflow; Realize asset management informatization and more effectively allocate production equipment, personnel, and other resources.

With the help of the system, each maintenance manager can manage more equipment, improve worker safety, promote the implementation of regulations, and reduce downtime.

Establish a clear and dynamic equipment database, improve equipment availability and reliability, control maintenance and repair costs, extend equipment lifecycle, reduce spare parts inventory and cost, help enterprises better implement ISO9000, comply with industry and government regulations, improve effective working hours, reduce equipment downtime, and increase equipment efficiency.